Skip to main content
  1. Posts/

Front beam installation

167 words·1 min·
mods beetle suspension
Table of Contents
Suspension - This article is part of a series.
Part 1.1: This Article

Removal
#

This was a painful process!

Removing the old beam was pretty easy.

  • Remove the steering linkage
  • Undo the steering shaft from the steering box.
  • Remove the brake caliper
  • Remove the speedometer cable

Cleanup
#

Before installing the new beam, make sure to clean the mounting surface.

Installation
#

Getting the 100+ pound beam up into place was the biggest challenge. I must have spent at least 4 hours trying to get it in place. The biggest issue was the weight distribution; I would slowly lift up one side but the other would fall. I ended up using a long 2x4 to help me lift it into place.

Issues
#

Another issue was getting the top body mounts lined up correctly. I had to losen the steering box to get enough wiggle room to get the bolts in.

Next #

I should be getting the rear suspension in this week. After that I’ll be able to bleed the brakes and get her back on the road.

Suspension - This article is part of a series.
Part 1.1: This Article

Related

Front Beam Arrived!
117 words·1 min
mods beetle suspension
Current and future mods
221 words·2 mins
mods beetle
Fresh Fluids
124 words·1 min
mods beetle oil maintenance
Low and Slow
91 words·1 min
mods beetle air
Stopping on a dime
314 words·2 mins
mods beetle brakes maintenance
Mechanics and Maintenance
100 words·1 min
mods mechanics maintenance